Crusher Hammer for Mining| SUPER Manufacture
Top Crusher Hammer Heads Manufacturer in China for Mining
Mining Crusher Hammers Engineered for Longer Wear Life
What Is a Crusher Hammer for Mining?
The crusher hammer is a key part of a hammer crusher or hammer mill. It is linked to the rotor by an axis. When the rotor is running, it will drive the hammers to rotate at a higher speed. When the hammer head rotates at high speed around the shaft, it generates high centrifugal force. The hammer face will strike the feed material, reducing it to smaller sizes. After continuous impacts between the hammer mill crusher hammers and impact plates, the feed materials, such as stones or rocks, will be impacted into the designed small particle size, then discharged through the discharge port. This is the simple working principle of a hammer mill crusher.
In the mining site, the crusher stones are crushed by crushers. And the crushing often happens when the hammer mill crusher hammer impacts the large-sized stones. So, the hammer crusher hammer heads play an important role in the mining industry.
If the properties of the hammer head are not good enough, like the wear resistance is not sufficient, the crusher cannot crush the large-sized rocks into the required sizes in a short time. The crusher had to increase the impact times and extend the working time to get the expected capacity. It affects the output capacity of the mining.
On the other hand, if the hardness and wear resistance of the hammer heads are not qualified, the crusher cannot crush the required particle size of the rocks at a higher working efficiency. So the properties of the crusher hammer head affect the gravel particle size.
If the hammer head performs particularly poorly, for example, it experiences poor wear or breaks during working, the workers have to stop the work and start repair or replace it with a new one. This affects the entire working efficiency of the mining company.
In summary, the properties of the properties influence the mining plants’ yield, gravel particle size, and downtime.
SUPER has more than 40 years of casting manufacturing history for hammer mill crusher hammer heads and other crusher wear parts. We have rich experience in this industry. The crusher hammer heads we manufactured have excellent performance in mining plants. They not only get higher hardness and better wear resistance, but also get outstanding toughness and superior corrosion resistance. We could help you produce more ore in a short time, improve working efficiency, reduce downtime, minimize operating costs, and bring more benefits for you.
If you are looking for reliable high wear-resistance crusher hammer heads for mining crusher, please don’t hesitate to contact us. We are confident that we can provide you with the most satisfactory solution.
Heavy-Duty Block Crusher Hammer for Mining
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Coal Crusher Hammer for Coal Processing
Clinker Crusher Hammer for Cement Plants
Hard Rock Crusher Hammer for Mining
Abrasion-Resistant Hammer for Mineral Crushers
OEM Hammer Mill Hammer Assembly for Mining
Where Our Mining Crusher Hammers Are Used
Mines
In the mining industry, there are more hard ores, large-sized feeding materials, and sharp pallets that are easy to cause strong impact, grinding, and wear. If the material contains quartz, it will accelerate wear on the crusher hammer. During working time, the hammer face often becomes thick quickly, or develops grooves, chipped edges, cracks, and even fractures.
Based on this characteristic, SUPER specially researched and developed hammer mill crusher hammer heads for the mining industry. They can withstand hard ores and large-sized stones’ strong impact, and can also withstand the strong wear caused by sharp granules and quartz.
SUPER crusher hammer head is the best mining crusher hammer head.
Quarries
The wear and tear at a quarry is completely different from that at a mine. There are large-sized limestone, dolomite, or basalt, causing repeated impacts; also, there are sands and silica ore, causing abrasive wear. Crusher hammers in quarries often exhibit uneven wear: the hammer head rounds and blunts, leading to a rapid decline in crushing efficiency.
SUPER specially researched and developed crusher hammer heads for quarries for repeated impacting, tackling sands & silica’s strong wear, and wet material being sticky. This minimizes uneven wear on hammer heads, extends wear time, and improves crushing efficiency.
Coal Processing
Coal itself is a bit softer, not hard to crush. But coal gangue, quartz, and pyrite have strong corrosive and abrasive properties. They can corrode crusher hammer heads, speeding up their wear. At the same time, wet coal is easy to stick to the surface of the hammer head, leading to uneven wear. This results in an uneven distribution of weight in the hammer head, rotor vibration, and increased hammer head wear.
In light of this characteristic, SUPER crusher hammer heads have a specially designed formulation, enhancing crusher hammers’ corrosion resistance and reducing uneven wear. This results in more even wear on the hammer head, reducing the replacement frequency and minimizing downtime costs.
Mineral Processing
During mineral processing, due to significant variations in the hardness and abrasiveness of mineral particles, the operation of crusher hammers is accompanied by impact, wear, and erosion, which can cause some corrosion of the crusher hammers. The crusher hammers often appear with failure phenomena such as cutting grooves, carbide fracture, surface spalling, and rapid weight loss.
Global leading mining crusher hammer heads manufacturer and supplier
As a global leading mining crusher hammer heads manufacturer and supplier, we not only increase the hardness, impact resistance, toughness, and erosion resistance, but also consider the crushing material and working conditions, analyze them, and let these characteristics achieve a kind of balance. When these failure factors are exacting, our SUPER crusher hammer heads could keep excellent performance, extend their lifespan, and achieve higher working efficiency.
SUPER is one of the top 10 crusher hammer head manufacturers in China. SUPER supplies its high wear-resistant crusher hammer heads for mining industries in the United States, Canada, Kazakhstan, Brazil, Argentina, Turkmenistan, the United Arab Emirates, Dubai, Algeria, Kenya, South Africa, Thailand, Vietnam, and other countries. If you are interested in our SUPER crusher hammer heads, please feel free to contact us.
Compatible with Your Most Common Crusher Types and Equipment
Do you worry whether our mining crusher hammer heads are compatible with your crusher? Please don’t worry about that. As a globally famous and top crusher hammer head manufacturer, SUPER crusher hammer heads can be applied to most crusher brands and models, like HAZEMAG, Metso, Sandvik, Terex, Kleemann, FLSmidth, Thyssenkrupp Polysius, McCloskey, Astec Industries, Eagle Crusher, TerraSource Global, Williams Patent Crusher, and so on. SUPER crusher hammer heads, precise dimensions with minimal error; can be quickly and easily installed on your crusher.
SUPER crusher hammer heads can be used for single-rotor vertical crushers, double-rotor vertical crushers, reversible hammer crushers, non-reversible hammer crushers, and crushers with fixed or swinging hammers. SUPER crusher hammer heads can be used to crush ore, limestone, coal, and other mineral raw materials.
Strong OEM and ODM Capabilities
SUPER crusher hammer heads are widely used for clinker crushers, coal crushers, limestone crushers, mineral crushers, and reversible impact hammer crushers.
SUPER not only produces crusher hammer heads for hammer mill crushers, but also produces other wear parts for different crushers like Jaw Crusher, Gyratory Crusher, Cone Crusher, Impact Crusher, Roll Crusher, and so on.
SUPER has a strong ability to provide OEM and OED service. We can produce the most suitable crusher hammer heads for you according to your drawings or the dimensions of the crusher hammer you provided.
Mining crusher hammers to be surface-cleaned
Suitable Feed Materials and Mining Applications
Have you ever encountered a situation where a supplier tells you that the hammer heads they manufacture can be used on materials such as iron ore, copper ore, gold ore, limestone, quartz, and so on, but when you actually use them, you find that these hammer heads perform well on some materials but very poorly on others?
This is one of the unprofessional performances of a crusher hammer head manufacturer. We say our SUPER crusher hammer head can be used on materials like limestone, granite, and other materials. It is not to say that one crusher hammer head is suitable for all these materials. Because the material characteristics are quite different, like hardness, abrasiveness, the size of feeding materials when crushing, the moisture content, the other materials inside the feeding materials, and so on, their requirements for hardness, wear resistance, and toughness are different accordingly. So, SUPER will collect as much information as possible about the feeding materials, crusher running situation, the plant temperature, moisture, and other information, to help us analyze which crusher hammer is the most suitable one for you.
SUPER workers are cleaning the surface of the crusher hammers.
Operating Information We Need Before Recommending a Hammer
As we mentioned before, we will confirm a series of information when we accept your order. The main information includes
1. The brand of the crusher, or detailed model numbers. The production capacity when the crusher is working, material feeding speed, and rotor speed;
2. The drawing of the crusher hammer, the dimensions of the crusher hammer. The crusher hammer’s hardness, wear-resistance, and toughness requirements;
3. The name of the crushing materials, the sizes of these materials, silicon contents, quartz contents, moisture contents, and the particle size after crushed;
4. The performance of the crusher hammer heads you are using now, their material, lifespan, main failures, and the failure photos
Crusher Hammer Material Options
High-manganese steel
High-manganese steel has excellent toughness and wear resistance, especially when it suffers high-intensity impact; it will become harder and harder. So high-manganese steel has outstanding impact resistance. It is suitable for large-sized feeding material, and the materials with other objects inside.
High-Chromium Cast Iron
The toughness of High-Chromium Cast Iron is lower, but the wear resistance is higher. Impact resistance is in the lower-middle range. So the high-chromium cast iron material crusher hammer head is suitable for high abrasive, less impact, and the working condition is stable.
Alloy Steel
Bimetallic Composite Materials
Crusher hammer heads made of this material have better toughness in the hammer shank and excellent impact resistance and wear resistance at the working end. It performs better under such operating conditions, with improved working-end wear resistance and good hammer-shank toughness.
SUPER Crusher Mill Hammer Heads
SUPER is a leading manufacturer of crusher mill hammer heads. SUPER can produce different materials crusher hammers for you. Especially, SUPER can analyze your operating conditions, crusher models, crusher running status, and output information to produce the most suitable crusher hammer heads for you.
The crusher hammer heads produced by SUPER have extraordinary performance and competitive prices. If you want to know more about our production or prices, please get in touch with us.
SUPER workers are manufacturing hammer heads for mining crushers
How to Select the Right Hammer Material
Based on the previous overview of the performance characteristics of various materials, we believe you now have a general understanding. But how should you go about making a selection in actual practice?
As the most experienced crusher hammer head manufacturer, we can give you some simple and easy guides:
Large-sized materials with strong impact force
hard & fine material
If you are working with hard, fine material or highly abrasive, stable impact materials, please pay attention to the hammer head’s hardness and wear resistance. Because these crushing materials don’t have a strong impact ability, but they have more contact area with the hammer head. Thus, they will have higher wear resistance to the crusher hammer, which can easily lead to excessive wear of the crusher hammer. So in this situation, the better option is to choose high-chromium cast iron or ceramic-reinforced materials.
Complex operating conditions
Office Building at the SUPER Crusher Hammer Head Foundry
Custom Crusher Hammers from Drawings or Samples
SUPER is one of the top crusher hammer head manufacturers in China. We have a strong OEM ability and can produce the right crusher hammer heads for you according to your drawings. Our OEM / ODM serice procedure is like this:
1. We will review your drawings and make sure the drawings are without any issues or doubts. If we have any doubts, we will confirm with you.
2. We will collect your working condition information, the material of the crusher hammer head you are using, and the failures. Then we will decide the material we plan to use to meet your requirements.
3. Making molds and designing the production process.
4. Production casting of samples
5. Heat Treatment of samples
6. Dimensions inspections
7. Properties inspections, including the material, composition analysis, hardness, toughness, wear resistance, impact resistance, etc.
Then we will send the samples to you and confirm on your side. If you are satisfied, then we can start batch production.
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